High Quality Waste PE/PP/ABS/PS Plastics Granulator Machine

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Model NO.: granulator
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 330-420kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
High Quality Waste PE/PP/ABS/PS Plastics Granulator Machine
Pictures of the production line
High Quality Waste PE/PP/ABS/PS Plastics Granulator Machine

The ASE 120 compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE 120 is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.

Final productions produced by ASE 120 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model Name ASE 120
Recycling Material Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape Pellets/ Granules
System Composition Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 330kg/h-420kg/h
Feeding Device Screw loader (standard)
Screw Diameter 120mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 32/1 (depending on features of recycles)
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Water ring die-face hot pelletizing
Voltage Standard Depending on project's location
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Working steps of ASE 120compacting and pelletizing system
1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.
High Quality Waste PE/PP/ABS/PS Plastics Granulator Machine

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
High Quality Waste PE/PP/ABS/PS Plastics Granulator Machine

3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
High Quality Waste PE/PP/ABS/PS Plastics Granulator Machine

4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
High Quality Waste PE/PP/ABS/PS Plastics Granulator Machine 
Main technical parameter:
Machinery Size Data of single screw extruder Throughout rate(Kg/hr)
Diameter of screw(mm) L/D Motor power (Kw)
ASE120 120 32 132 330-420
 
Advantages of ASE 120 plasticizing and pelletizing system
1. Plasticizing and pelletizing steps in one system, less-labor cost;
2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3. Higher output and lower energy consumption.

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